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Boxtor recently supplied and delivered a fully bespoke 40ft High Cube shipping container to Sunburst Snacks Ltd in North London, creating a secure, insulated and electrically equipped storage solution for dry food products and snack stock.
The project required far more than simply supplying a standard container. Working closely with the customer, our team designed and manufactured a bespoke storage unit tailored specifically for food storage, incorporating a range of specialist modifications alongside a challenging delivery into a restricted-access site.
With over 35 years’ experience supplying customised shipping containers throughout the UK, Boxtor was able to manage the project from specification through to installation.
The Requirement
Sunburst Snacks required a secure storage facility for dry goods and packaged food products that could be located adjacent to their existing warehouse.
The customer required the container to:
- Provide clean, insulated storage for food stock
- Protect products from rodents and insects
- Include internal lighting and electrical sockets
- Match the appearance of the existing premises
- Allow safe loading using forklift trucks
- Be delivered into a restricted-access location in North London
Due to the nature of the products being stored, the specification needed to go significantly beyond a standard shipping container.
The Solution
Following discussions with the customer, Boxtor supplied a brand-new 40ft High Cube shipping container which was professionally modified before delivery.
The container was transformed into a purpose-built storage unit suitable for food stock through a range of bespoke modifications, while retaining the durability and security expected from a new marine-grade shipping container.
To improve the appearance of the installation, the container was fully repainted in RAL 9003 Signal White, creating a clean, professional finish that complemented the surrounding warehouse.
During the repainting process, all door gear, locking bars and door seals were carefully masked to ensure a high-quality factory-style finish.
Bespoke Modifications
The completed container included a wide range of customer-specific features, including:
Pest Protection
To minimise the risk of contamination, all ventilation openings were fitted with:
- Anti-rodent vent covers
- Stainless steel insect mesh guards
This provides excellent airflow while preventing unwanted pests entering the container.
Fully Insulated Interior
The complete interior was lined using:
- 12mm plywood lining
- Full insulation throughout the walls and ceiling
This creates a cleaner internal finish while helping regulate internal temperatures for stored food products.
Electrical Installation
To improve day-to-day usability, the container was fitted with Boxtor’s electrical package, including:
- 4 double power sockets
- 3 LED strip lights
- External power connection
The result is a bright, practical working environment suitable for regular staff access.
Bespoke Forklift Loading Ramp
A custom forklift loading ramp was also supplied as part of the project, allowing pallets and stock to be loaded safely and efficiently into the container.
Delivery & Installation
One of the most technically challenging aspects of the project was the delivery.
Before delivery, the customer supplied detailed site photographs and videos allowing the Boxtor logistics team to fully assess the restricted access.
The installation required the container to be lifted beneath overhead telephone wires before being positioned precisely alongside the warehouse.
To complete the installation safely, Boxtor deployed a specialist HIAB crane vehicle fitted with a 95-tonne rated crane featuring extended reach capability.
Careful planning and experienced crane operation ensured the container was installed exactly as required while avoiding disruption to surrounding infrastructure.
The Outcome
The finished container now provides Sunburst Snacks with a secure, insulated and professionally finished storage facility designed specifically for dry food storage.
By combining bespoke modifications with specialist delivery expertise, Boxtor delivered a solution that exceeded the functionality of a standard shipping container while remaining cost-effective compared with constructing a permanent extension.
Key Benefits Delivered
- New 40ft High Cube shipping container
- Fully insulated and plywood-lined interior
- Anti-rodent and insect protection
- Electrical installation with LED lighting and power sockets
- Bespoke forklift loading ramp
- Full external respray in RAL 9003 Signal White
- Specialist HIAB installation into restricted-access site
- Secure, weatherproof storage for food products
Why Businesses Choose Boxtor
Boxtor supplies far more than standard shipping containers.
We regularly design, manufacture and deliver bespoke container solutions for businesses across the UK, supporting industries including food manufacturing, logistics, construction, retail and self-storage.
From insulation, electrics and repainting through to specialist access solutions and nationwide HIAB delivery, our experienced team can tailor containers to meet almost any operational requirement.
Looking for a Bespoke Shipping Container?
Whether you require additional storage, a fully modified container, or a specialist installation into a difficult location, Boxtor can provide a solution tailored to your business.
We offer:
- New & used shipping containers
- Bespoke container modifications
- Container repainting in any RAL colour
- Electrical installations
- Internal insulation and lining
- Nationwide HIAB delivery
- Purchase, Hire & Lease Purchase options
Contact Boxtor today to discuss your project with our team.
